Thermoplastic Automotive injection mold-hot runner system
| SPECIFICATION | |
| Usage | Automotive interior products |
| Mold type | Hot runner system plastic injection mold |
| Raw material | PC+ABS |
| Finishing | Technical Polishing B3 |
| Cavity No. | 1 Cav. |
| Construction | 2-plate mold, Slider and angular lifters |
| Demold mechanism | Slider actuated by angular guide pin and locked by solid wedge. |
| Injection | Hot runner system x one hot drop. Brand Synventive |
| Mold material | Gröditz 1.2344 ESR 48-52 HRC, Mold base 1.2312 prehardend. |
| Mold size | L450xW350xH490mm, |
| Components | HASCO standard components |
| Machine Tonnage | M/C 180 Tonnage |
| Cycle time | 33 sec, mold temperature 60°C. |
| Mold lifetime | 1,000,000 shots |
| FA lead-time | 5 weeks from order released |
| Delivery time | 12 weeks from order placed. |
| Automotive mold for automotive interior products. For enough strength of B plate of mold base, material 1.2312 pre-hardened 26~28.5 HRC. The condition made sure of avoiding of flash on parting line and edges around shut-off area during 1 million of serial production. Hot runner injection mould from China to Europe, venders select Brand Synventive, Mold-master,Inco,Ewiko etc., The mold hot runner system is from Synventive hot runner solution. Material/steel were treated by vacuum heat treatment in correct parameters to get demanded hardness. The correct heat treating process is important to steel working characters, not just result of final hardness value. Regarding to long time molding production, correct processing in heating steel is basic quality control.
Ejection pins were marked with numbers and some pins were milled locating flat position for curve surface. The mold were tested 4 times, one for preliminary test T1, The second was for appearance, dimensions, final mold mechanism running checking, Third was in fixing issue of T2 if existed, T4 test was for cavity texture. NEOK's times of trial is 3 times as rules, before trial of every time, engineer should check or prepare relevant thing on all respect. during mold test, keeping test record is a must, and checking setting-up parameters to datasheet. 5 hours pilot running in validity for mold delivery. QC team and exclusive engineer checked details of the complete mold, all components, critical dimension measurement like locating ring, interlocks fitting tolerance etc. To high precision spare part were provided in separated package with all dimension inspected. China low cost molds doesn't mean low quality since mold cost is different. Hope NEOK to be your exclusive mold making supplier in Asia, everything of mold process leave on NEOK, design, fabrication, mold trial and pilot production. Yours sincerely ! Welcome your warming idea. |
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