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Automotive interior many sliders single cavity mold.

Short Description:

Single cavity_with many slider on all sides, ejection by lifters, stripper bar and ejection pins. Sliders and lifters were nitrided and selected hardened ejection pins. 6 guide pins on ejection plate group as smooth guiding while being on ejections.Nitrided Hardenss HV900. fullfillings of both cavities were balanced at 30%, 60% and 90% in shotting.

  • Usage: Automotive interior products_large size mold
  • Mold type: Thermoplastic injection mold
  • Raw material: PP
  • Cavity No.: 1+1 Cav.
  • Demold mechanism: Slider, lifters, stripper block.ejector pins.
  • Mold material: 1.2343 ESR 48-52 HRC, A/B plate, 1.2311, Mold base LKM
  • Mold size: L750xW550xH651mm,
  • Product Detail

    Product Tags

    SPECIFICATION
    Usage Automotive interior products_large size mold
    Mold type Thermoplastic injection mold
    Raw material PP
    Finishing Polishing B3, core side 600# sand paper.
    Cavity No. 1+1 Cav.
    Construction 2-plate mold with Sliders x hot runner nozzels.
    Demold mechanism  Slider, lifters, stripper block.ejector pins.
    Injection Hot runner
    Mold material 1.2343 ESR 48-52 HRC, A/B plate, 1.2311, Mold base LKM
    Mold size L750xW550xH651mm, 
    Components LKM
    Machine Tonnage M/C 650 Tonnage
    Cycle time 58 sec, mold temperature 40°C.
    Mold lifetime 1,000,000 shots
    FA lead-time 8 weeks to T1 mold trial.
    Delivery time 16 weeks  to mold delivery to mess production.
    NEOK's mold business  on injection mold making alway obey the guide lines of as followed,
    Cooling system (Manifold and water connections). 
    Hydraulic Manifold and connectors.
    Mold Base Design and Eyebolt
    Guides and Interlocks.
    Hot runner plug and connections design.
    Micro switch connections design.
    Ejection system.
    Standards components.
    Mold Design CAD files.
    Safety requirements.
    Pocket for mold identification Tag.
    Mold painting.
    Mold identification Tag.
    Guides and Interlocks.
    Safety requirements.
    Cooling system (Manifold and water connections).
    Hydraulic Manifold and connectors.

    Regards mold lifetime with many sliders, lifters, The reasonable or correct design is very important, such as material type, hardness deviation, finishing, surface treatment, benching work on componets'fitting, strength of mold plates,ejection system and cooling system. All respects should be strictly repected in design. otherwise, small issure would be happen during molding but don't know when. Welding is absolutedly forbidden.  Moldflow analysis report for gate position.

    Sincerely yours and best regards!

     


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