| SPECIFICATION | |
| Usage | Automotive interior products |
| Mold type | Hot runner thermoplastic injection mold |
| Raw material | PC+ABS |
| Finishing | Polishing A1, core side 600# sand paper. |
| Cavity No. | 1 Cav. |
| Construction | 2-plate mold with Sliders |
| Demold mechanism | Slider is actuated by angular pillar. |
| Injection | Hot runner transfers to Cold runner by subgate. |
| Mold material | 1.2343 ESR 48-52 HRC, A/B plate, 1.2311, Mold base LKM |
| Mold size | L450xW400xH461mm, |
| Components | HASCO standard, Z81/9/R1/4 |
| Machine Tonnage | M/C 180 Tonnage |
| Cycle time | 30 sec, mold temperature 60°C. |
| Mold lifetime | 1,000,000 shots |
| FA lead-time | 8 weeks from order released |
| Delivery time | 16 weeks since order placed. |
| During the mold design, considerings as followed, 1. Mold identification Tag & Pocket for mold identification Tag, and Mold painting. 2. Mold Base Design and Eyebolt , including Guides and Interlocks, Safety requirements. 3. Cooling system (Manifold and water connections). 4. Hydraulic Manifold and connectors. 5. Hot runner plug and connections design. 6. Ejection system with Micro switch connections design. 7. Mold Design CAD files and Standards components. Engineers & mold designers are qualifed on mold specification trainings. They not only design mold according to customer's specification ,but also present good suggestion to customers during mold design. Project Engineers serve customer at one-station from order to mold delivery. Weekly progress report is a regular job. 5 to 10 samples free after every mold trial is sent to customer's review. Before mold building knock-out, professional DFM is submited to customer for approval. tolerance to DIN 16901. Mold design is including DFM, Mold Flow Analysis, 2D Mold Layout and 3D Mold Drawing. It is cavity lay-out, parting line splitting, gate design, runner design, demolding methods, ejection method, cooling layout, etc. NEOK's mold tooling shop is fully equipped to manufacture custom plastic molds and machined steel parts in-house, 90% of our manufacturing capacity is for injection mold exported to Europe and North America. Best regards! Engineering Dept. |
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