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Automotive interior plastic parts-hot nozzel.

Short Description:

1.2343 ESU, Hardened HRC 48-52, HASCO standard components, LKM moldframe, Guided ejection plates. Automatic part falling while molding. including Guides and Interlocks, Safety requirements. High-speed CNC milling process on Cavity & core blocks. Different hardness between cavity and sliders.

  • Usage: Automotive interior products
  • Mold type: Hot runner thermoplastic injection mold
  • Raw material: PC+ABS
  • Cavity No.: 1 Cav.
  • Demold mechanism: Slider is actuated by angular pillar.
  • Mold material: 1.2343 ESR 48-52 HRC, A/B plate, 1.2311, Mold base LKM
  • Mold size: L450xW400xH461mm,
  • Product Detail

    Product Tags

    SPECIFICATION
    Usage Automotive interior products
    Mold type Hot runner thermoplastic injection mold
    Raw material PC+ABS
    Finishing Polishing A1, core side 600# sand paper.
    Cavity No. 1 Cav.
    Construction 2-plate mold with Sliders
    Demold mechanism  Slider is actuated by angular pillar.
    Injection Hot runner transfers to Cold runner by subgate.
    Mold material 1.2343 ESR 48-52 HRC, A/B plate, 1.2311, Mold base LKM
    Mold size L450xW400xH461mm, 
    Components HASCO standard, Z81/9/R1/4 
    Machine Tonnage M/C 180 Tonnage
    Cycle time 30 sec, mold temperature 60°C.
    Mold lifetime 1,000,000 shots
    FA lead-time 8 weeks from order released
    Delivery time 16 weeks since order placed.
    During the mold design, considerings as followed,
    1. Mold identification Tag & Pocket for mold identification Tag, and Mold painting.
    2. Mold Base Design and Eyebolt , including Guides and Interlocks, Safety requirements.
    3. Cooling system (Manifold and water connections).
    4. Hydraulic Manifold and connectors.
    5. Hot runner plug and connections design.
    6. Ejection system with Micro switch connections design.
    7. Mold Design CAD files and Standards components.

    Engineers & mold designers are qualifed on mold specification trainings. They not only design mold according to customer's specification ,but also present good suggestion to customers during mold design. Project Engineers serve customer at one-station from order to mold delivery. Weekly progress report is a regular job.

    5 to 10 samples free after every mold trial is sent to customer's review. Before mold building knock-out, professional DFM is submited to customer for approval. tolerance to DIN 16901.

    Mold design is including DFM,  Mold Flow Analysis, 2D Mold Layout and 3D Mold Drawing. It is cavity lay-out, parting line splitting, gate design, runner design, demolding methods, ejection method, cooling layout, etc.

    NEOK's mold tooling shop is fully equipped to manufacture custom plastic molds and machined steel parts in-house, 90% of our manufacturing capacity is for injection mold exported to Europe and North America.

    Best regards!

    Engineering Dept.

     


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